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CYCLONE SUPPLY PROJECT

Scope of work

For this product line, the scope of work comprised making design to construction conversion, structural design, preparing integrated sourcing for the branded component, upgradation of wear material, assembly construction, trial fit, and supply. We had to make the entire packaging of the complete structure or/and assembled components as a package.

The Challenge

Wear components of Cyclone are not ideal for shutdown maintenance schedule. More premium wear solution was sought after to keep the wear components in place.

Solution

Parallel Trial for Evaluation:

For evaluation, we used the technique of parallel trial. The materials we had available were rubber sheets that the competitor supplier also used, Polyurethane, and Carbide material. After several round discussions, we customize the wear technology by combining reverse-engineer Polyurethane material with Nano SIC Carbide to form a Composited lining materials for this application.

BENEFITS

• Lining life is extended by ~200% mean value
• Need less maintenance
• Reduced cost of ownership•Large improvement to plant availability
• Undefined cost savings for operation

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