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User Shutdown Schedule Alignment Vs. Material Technology Project

SCOPE OF WORK

For this project, the scope of work involved:

• Planning staged improvement for optimizing crushing circuit 
• Evaluating bottlenecks and providing the shortest turnaround such that it meets the desired shut-down schedule 
• Stock arrangement and inventory management for the custom items 
• Fine-tune material vs. product grade to optimize commercial and operational gains for the end user

Requirement

Crusher Type

Material Used

Improvement Ratio %

Primary Jaw Crusher

Enhanced Mn

+30-50

Secondary Jaw Crusher

Durable Enhanced Mn

+70-90

Tertiary Jaw Crusher

TouGH CMn and Profiling

+100-120

The Challenge

Crusher wear components in each stage of three stage crushing requires technology to meet the requirement precisely. The customer requires the full circuit improvement to make plant more available.

Overdoing is costly, under is not enough. Standard material technology is inefficient while profile alternation is no longer variable.

Solution

Resources Unity R&D created multiple wear material technology to produce product to suit needs. The tailor-made technology to form customized product to allow options available for a challenging while unique user application.

TOUGH CMN

For this project, RU used TouGH CMn, Enhanced Mn and Enhanced Mn Durable proprietary technology. Benefits included
 
• Achievement of Corporate Financial Goal 
• Plant Availability Vs Crushing Circuit balance •Quickest Turnaround 
• Least interruption in goal achievement 
• One-stop destination for all improvement needed within the crushing circuit

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