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CRUSHING

Resources Unity proudly distributes crushers of global brand.

Prime Primary Gyratory Crushers offer a range of crusher sizes to suit the most demanding of applications in some of the world’s largest mining projects. With feed sizes up to 1200mm and capacities of 8000TPH. Combined with high speed (600rpm) and a range of eccentric strokes, high reduction ratios are possible resulting in higher mill production rates. The Prime series utilizes the industry standard of hydraulically controlled setting adjustment & crusher protection which can be integrated to your system or supplied with a standalone automation package, ensuring maximum performance & productivity 24/7.

 

The Prime series Primary Gyratory Crusher is equipped with a heavy-duty spider assembly along with 1 piece main shaft / head assembly to accommodate the toughest of applications and easy maintenance procedures resulting in less downtime. Every component of the Prime Primary Gyratory Crusher is manufactured within our own factory ensuring control over product design, quality, manufacture and assembly. All crushers are fully assembled in our works and test run prior to delivery resulting in quicker installation and commissioning times.

 

Manufacturing Works

Melting and Casting Casting capacity of 65,000 tonnes per year producing carbon steels, alloy steels, SG Iron, structural steels, non-ferrous and when specifically ordered heat resistance steels and stainless steels.

 

The Single Casting capacity is of 600 tons of steel in a 9500m² pouring area casting capacity for: Carbon steel - 600t SG Iron - 200t Non-ferrous - 20t Steel Ingot - 600t Foundry equipment includes: 80t, 50t, 30t Electric arc furnaces 2x150t, 1x60t,1x40t Ladle refining furnace 150t, 60t VD/VOD furnace.

Machinery & Fabrication

 

Machinery & Fabrication is extremely well equipped in relation to fabrication work. Over recent years the manufacturing base expanded to include some of the world largest machines. Facilities include:

  • More than 80 CNC based machines

  • 100,000t annual fabrication capacity

  • NDT and mechanical testing Laboratory with UT and RT equipment manned by certified technicians

  • More than 3000 machines (incl. >80 CNC machines) including:

  • 160/250mmx4000mm & 105/200mmx4000mm Hydraulic Horizontal Plate Rolls

  • Automatic welders (14x10m, 10x10m, 7×7m, 6×6m, 5×5m...)

  • Narrow Gap welding units · Unionmelt welding, gas shield and arc welding units

  • A 7mx9mx45m shot blasting chamber

  • Multiple heat treating furnaces ranging from Ø2mx30m shaft furnace to 9mx9mx15m furnaces as well as carburizing furnaces

  • Ø16m, 13m, 12m, 10m, 5m, 4m, 2.8m, 1.6m Gear Cutting Machines

  • Ø5m, 4m, 2.8m, 1.25m 7m CNC Gear Grinding Machines

  • 600t Overhead crane (height of 26m)

  • Other cranes include 300t, 250t, 200t, 150t, 82t, 75t, 32t and others

  • Fabrication straddle 36m x 135m

  • Three Roll Straighteners

  • Ø16m CNC Vertical Borer

  • Four our external Fabrication and Machining works capable of producing large sized cement kilns up to 6m diameter and 95m long

  • 6mx20m CNC Cutting Machine

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